KENR6906

57

Disassembly and  Assembly Section

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause  rapid wear and  shortened

component life.

g01397091

Illustration 128

6.  If necessary, follow Steps 6.a and 6.b in order to

remove the support bracket.

a.  Remove bolts (6).

g01386146

Illustration 126

b. Remove support bracket (7).

i02767679

Front Plate - Install

Installation Procedure

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause  rapid wear and  shortened

component life.

g01397095

Illustration 127

1.  Remove bolts (3) (not shown) that secure plate (4)

to the support bracket.

2.  Remove nuts (1).

3.  Support the weight of plate (4). The weight of the

plate is approximately 25 kg (55 lb).

4.  Remove nuts (2) and remove plate (4).

5.  Remove spacer (5) from the cylinder head. Note

the routing of the wiring  harness between the

spacer and the cylinder head.

g01397091

Illustration 129

1.  If support bracket (7) was removed, position the

support bracket on the cylinder block and install

bolts (6) finger tight.

This document has been printed from SPI². Not for Resale

58

KENR6906

Disassembly and  Assembly Section

b. Install the belt tightener. Refer to Disassembly and

Assembly, “Belt Tightener - Install”.

i02754819

Crankcase Breather - Remove

and Install

(Closed Breather)

Removal Procedure

g01397095

Illustration 130

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause  rapid wear and  shortened

component life.

NOTICE

Care must be taken to ensure that fluids are contained

during performance of inspection, maintenance, test-

ing, adjusting and repair of the product. Be prepared to

collect the fluid with suitable containers before open-

ing any  compartment or  disassembling any  compo-

nent containing fluids.

Dispose of all fluids according to local regulations and

mandates.

g01386146

Illustration 131

2.  Install spacer (5) to the cylinder head.

Note: Ensure the correct routing of the wiring harness

around the spacer.

3.  Position plate (4) on the studs and install nuts (1)

and (2).

4.  Tighten nuts (1) and (2) to a torque of 100 N·m

(74 lb ft).

5.  Install bolts (3) (not shown) finger tight.

6.  If support bracket (7) was removed, tighten bolts

(6) to a torque  of 55 N·m (41 lb  ft). Refer to

Illustration 129.

7.  Tighten bolts (3) (not shown) to a torque of 55 N·m

(41 lb ft).

Note: Ensure that the plate is not stressed as  the

bolts are tightened.

g01401970

Illustration 132

End By:

1.  Loosen the clamp and disconnect hose (1) from

crankcase breather (4).

a.  Install the fan drive. Refer to Disassembly and

Assembly, “Fan Drive - Install”.

2.  Loosen the clamp and disconnect hose (3) from

crankcase breather (4).

This document has been printed from SPI². Not for Resale

KENR6906

59

Disassembly and  Assembly Section

3.  Disconnect hose (5) from crankcase breather (4).

i02790384

Crankcase Breather - Remove

and Install

4.  Remove bolts (2) and remove crankcase breather

(4) from the mounting bracket.

(Open Breather)

5.  If necessary, disassemble crankcase breather

(4). Refer to Operation and Maintenance Manual,

“Engine Crankcase Breather - Replace” for the

correct procedure.

Removal Procedure

Installation Procedure

NOTICE

Keep all parts clean from contaminants.

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause  rapid wear and  shortened

component life.

Contaminants may cause  rapid wear and  shortened

component life.

g01401675

Illustration 134

g01401970

Illustration 133

1.  Remove bolt (2), clip (3) and spacer (4).

1.  Ensure that hoses (1), (3) and (5) are clean and

free from restriction.

2.  Loosen the hose clamp and remove hose (1) from

the valve mechanism cover base.

2.  If necessary, assemble crankcase breather (4).

Refer to Operation and Maintenance Manual,

“Engine Crankcase Breather - Replace” for the

correct procedure.

Installation Procedure

NOTICE

Keep all parts clean from contaminants.

3.  Position crankcase breather (4) on the mounting

bracket and install bolts (2). Tighten the bolts to a

torque of 28 N·m (21 lb ft).

Contaminants may cause  rapid wear and  shortened

component life.

4.  Connect hose (5) to crankcase breather  (4).

Tighten the nut securely.

5.  Connect hose (3) to crankcase breather  (4).

Tighten the clamp securely.

6.  Connect hose (1) to crankcase breather  (4).

Tighten the clamp securely.

This document has been printed from SPI². Not for Resale