Oil pump end float

To check

Operation 6-13

Special requirements

Clearance mm (in)

Standard

Service limit

0,10 - 0,15 (0.0040 - 0.0060)

0,20 (0.0079)

Use a feeler gauge to check the end float clearance of the oil pump. Adjust with 0,1. 0,15. 0,2. and 0,5 mm

shims.

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6

100 Series

Governor spring

To locate and to check

Operation 6-14

The main governor springs are colour coded to assist with identification. The colour code is as follows:

Part Number

198217580

198217570

198217320

198217110

Description

Main Spring

Main Spring

Main Spring

Main Spring

Colour Code

Black

Purple

Yellow - green

Silver

Note:  Remember the locations of the start spring (A1) and the governor spring (A2).

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6

100 Series

Oil seal protector

To fit

Operation 6-15

Note:   Fit the oil seal protector before the timing cover is fitted.

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Workshop Manual, TPD 1377E, issue 4

This document has been printed from SPI². Not for Resale

6

100 Series

Timing cover

To fit

Operation 6-16

1  Ensure the oil pin (A1) locates in the hole (A2) in the idler gear.

2  Remove the oil seal protector after the timing cover is fitted. Fit the key onto the crankshaft nose, refer to

Operation 5-1.

3  To fit the crankshaft pulley refer to Operation 5-1.

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100 Series

7

Cylinder block assembly

7

Front bush

To fit

Operation 7-1

The bush must be fitted with the chamfered side (A2) into the block first, with the joint (A1) uppermost. To

remove, use the tool from the inside of the cylinder block.

Note:  Make sure that the oil way in the bush is aligned with the oil way in the block.

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